Production TFF System

Your Professional Production TFF System Supplier

 

Hangzhou Guidling Technology CO.,LTD is an innovative manufacturer focusing on providing solutions (clarification, separation and concentration, etc.) in the downstream field of biopharmaceutical. Guidling Technology has successfully developed centrifugal filter devices, ultrafiltration & microfiltration cassettes and TFF device and system, depth filter modules, virus clearance filter, etc.

 

 
 
Why Choose Us
ISO-Certified Quality Management
We are certified under ISO 9001:2015 / GB/T 19001-2016 by internationally recognized bodies (IAF/IAS), ensuring strict process control and consistently reliable product quality throughout manufacturing.
Scalable Filtration Solutions
We provide integrated clarification, filtration, and concentration systems designed to support seamless scale-up from laboratory to full-scale industrial production.
Proven Biopharma Applications
Our filtration technologies are widely used in antibody, vaccine, and biologics manufacturing, enabling stable and efficient clarification, separation, and virus removal processes.

 

Parameter

Membrane

Polyethersulfone

Gaskets

Pvdf ort Thermoplastic elastomer

Spacer

Polipropylene

Preservative

1.6% Phosphoric Acid,
1.1% Acetic Acid,
20% glycerin and water

Sealing compound

Silicone white

 

Tff Membrane

Benefits of Production TFF System

 

 

Scalability

TFF handles volumes from a few millilitres to many litres using the same fundamental setup, simply by selecting an appropriately sized filter module. This is a significant advantage over ultracentrifugation, which is constrained by rotor capacity.

Gentle Processing

The tangential flow mechanism minimises the mechanical stress on EVs. Unlike the extreme g-forces of ultracentrifugation (≥100,000×g), TFF operates at modest pressures and flow rates, helping to preserve EV integrity and biological activity.

Reproducibility

Because TFF parameters such as TMP, cross-flow rate and diafiltration volumes can be precisely controlled, the process is inherently more reproducible than many manual isolation methods.

Concentration And Diafiltration In One System

TFF can both concentrate EVs and exchange the buffer in a single workflow, reducing sample handling steps and the associated risk of losses.

Removal Of Soluble Contaminants

Free proteins, lipoproteins, and media supplements smaller than the membrane MWCO are efficiently washed through as permeate, improving the purity of the EV preparation.

 

Performance of Production TFF System

Transmembrane Pressure (TMP) is the driving force that pushes solvent and small molecules through the membrane. It is calculated as the average of the feed and retentate pressures minus the permeate pressure. TMP needs to be carefully controlled: too low and throughput suffers; too high and a dense “gel layer” of retained material forms on the membrane surface, paradoxically reducing flux and potentially trapping EVs.

 

Cross-Flow Rate (CFR) is the velocity of the feed stream as it moves across the membrane surface. A higher cross-flow creates more sweeping force, keeping the membrane surface cleaner and maintaining flux. However, excessively high cross-flow rates generate shear stress that can damage sensitive biological particles such as EVs. Finding the right balance between sufficient sweeping action and acceptable shear is one of the key optimisation steps in TFF.

 

Permeate Flux describes the rate at which liquid passes through the membrane, typically expressed as litres per square metre per hour (LMH). A well-optimised system operates at a stable flux that represents the best compromise between processing speed and membrane longevity. Monitoring flux over time also serves as a real-time indicator of membrane fouling.

 

Molecular Weight Cut-Off (MWCO) defines the nominal size threshold of the membrane. Molecules below the MWCO pass through as permeate, while those above are retained.

 

How Production TFF System Works

 

In conventional “dead-end” filtration, a sample is pushed directly through a membrane. Everything larger than the membrane’s pore size accumulates on the surface, forming a progressively thicker cake layer that reduces flow and can damage delicate particles. Anyone who has tried to concentrate a litre of conditioned medium through a centrifugal filter will recognise the diminishing returns.

 

TFF takes a fundamentally different approach. Instead of forcing the sample perpendicularly through the membrane, the feed stream flows tangentially, in other words parallel to the membrane surface. This sweeping action continuously lifts retained material away from the membrane, dramatically reducing fouling and allowing the system to process large volumes without the progressive loss of flux that plagues dead-end methods.

 

 

Certificate

 

productcate-1-1

 

Flexible Global Shipping Solutions

 

 

We support multiple shipping methods including sea freight, air freight, rail transportation, and express delivery to meet different delivery timelines and project requirements. Professional packaging and export handling ensure safe and efficient transportation for international orders.

 

 

FAQ

 

Q: What is a production TFF system used for?

A: A production TFF system is used for large-scale tangential flow filtration processes in biopharmaceutical manufacturing. It supports key downstream operations such as concentration, diafiltration, and buffer exchange for biologics including antibodies, vaccines, and recombinant proteins.

Q: How does a production-scale TFF system work?

A: The system operates by circulating process fluid tangentially across a membrane surface. A portion of the fluid passes through the membrane as permeate, while the remaining stream is recirculated as retentate. This crossflow design helps maintain stable filtration performance and reduces membrane fouling during continuous or batch processing.

Q: What are the key components of a production TFF system?

A: A typical production TFF system includes a feed tank or reservoir, a recirculation loop with a main pump, a membrane holder for cassette or hollow fiber modules, and integrated sensors for pressure, flow, and temperature control. The system is typically managed through automated control software for process modes, alarms, and data recording.

As one of the leading production tff system manufacturers and suppliers in China, we also support customized service. We warmly welcome you to wholesale high quality production tff system in stock here from our factory. For quotation, contact us now.

tangential filtration system, tff tangential flow filtration, tff filters

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